The International Aerospace Action Group created an Aerospace sector-wide standard for Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP). Rolls-Royce was an early adopter of the requirements defined in AS/EN/SJAC 9145:2016, with a requirement for all tier 1 suppliers to comply with the standard. This was communicated by a Notice to Suppliers (NTS) and inclusion in the Rolls-Royce supplier requirements manual “SABRe”.

The need to meet the requirements of AS/EN/SJAC 9145:2016 APQP/PPAP is now rapidly expanding with both Airbus and Boeing mandating compliance as part of meeting their supplier obligations. Compliance to APQP/PPAP is rapidly being seen as a supplier entry level requirement.

AS/EN/SJAC 9145:2016 provides a best practice framework for APQP and PPAP. In simple terms, it is a project management tool following 5 standard phases.

 

These 5 phases are supported by a part approval method which utilises an agreed set of supporting documents.

 

The standard also gives organisations adopting the requirements an opportunity to further tailor the required supporting PPAP documentation to include requirements specific to their organisation – these additional requirements are termed Customer Specific Requirements (CSR).

 

The overall objective of the standard is twofold: to provide a simplified and common approach to Project Planning/Part Approval and to define an approach that underpins the journey towards zero defects.

There is a new mood within the industry which, whilst recognising the need for product safety, also focuses on competiveness and quality, with many OEMs now driving towards a zero defects culture. AS/EN/SJAC 9145:2016 includes within its 5 phases, tools and techniques which are proactive in nature and hence, support the drive towards greater competiveness. This can be achieved through reduction in variation and waste from the supply chain, adopting defect prevention as a way of life and supporting continuous improvement.

AS/EN/SJAC 9145:2016 sequences proactive techniques such as Design and Process Failure Modes and Effects Analysis (FMEA), Process Flow Diagram, Control Plan, Measurement System Analysis (MSA), Initial Process studies and First Article Inspection, all of which supports the expectation that from an OEM level and downwards, through the multiple layers of supply, that both products and processes will be designed with zero defects in mind.

Organisations now have to make a key decision: do they seek to introduce AS/EN/SJAC 9145:2016 as a vehicle to change their culture into a truly proactive and competitive one or do they adopt AS/EN/SJAC 9145:2016 simply because the customer mandates it?

Either way, an industry-wide driver for change is developing and widening. Industry Forum has the tools to assist with the adoption of the standard.

– October 2019 authored by Richard Hammond

To find out more about how Industry Forum can support your journey of improvement and achieving zero defects, visit our website, email us or phone +44 121 717 6600 to talk to our expert practitioners.

A Bit More About Richard
Richard Hammond has over 30 years of auditing and consulting experience within automotive and aerospace sectors. He began his career at Rolls Royce Motors Plc, where he graduated to the role of Maintenance and Installation Engineer, before progressing to his current position as Principal Consultant at Industry Forum via Industrial Robotics and Certification Body Auditing. As a qualified SMMT trainer, Richard delivers the recognised International Automotive Task Force (IATF) ISO/TS16949 Certification Body Auditor training and evaluation. Richard is an approved IATF Witness Auditor and delivers Core Tools training (APQP, PPAP, SPC, MSA, FMEA and Control Plan) into major aerospace and automotive OEMs and tier 1 suppliers.

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