If you would like to find out more about this course, or discuss running this in-house then please click the Enquire button.

Course overview:  

This course covers the requirements for PPAP as defined by Aerospace SABRe3. The course content follows the APQP model as defined within AS9145 explaining the 5 stages. This is further supported by referencing the additional requirements documented with SABRe3. The course overviews the requirements of the Rolls-Royce PPAP handbook covering each of the requirements and linking them back to AS9145 and SABRe3. The course encompasses Rolls-Royce Customer Specific requirements with a focus on the Production Process Run, Process Control Surveillance and Initial Manufacturing Performance Studies.

Who should attend:  

This course is designed to raise understanding and awareness of the Rolls-Royce PPAP procedure. This course raises PPAP awareness for Senior Management. It is also of benefit to those persons who will be engaged in the PPAP process and PPAP team members or those persons who will support the PPAP process. It would also be of benefit to those persons who audit APQP/PPAP.

Benefits and Learning Objectives: 

PPAP is used when an organisation needs to evidence effective implementation of the APQP process and that the organisations product design process can design products that meet the customer and their own business specifications and that the manufacturing process has the potential to delivery good quality product at the required rate.
An effective APQP and PPAP process will ensure smoother transition for product development into production, more effective changes to existing products and processes, greater confidence in source changes and finally a quicker less troublesome customer approval process.
An understanding of the Rolls-Royce PPAP process will enable organisations to take advantage of the process model detailed in AS9145 and gain competitive advantage by having a more focused and efficient process for managing the introduction of new products, changes to existing products and process and source changes.
Delegates will become aware of the activities aligned to the requirements of AS9145, SABRe3 and the PPAP handbook and will be able to support an effective PPAP submission.

Topics covered:  

  • Role of the PPAP Coordinator 
  • Need for cross functional teams 
  • Overview of AS9145 APQP/PPAP 
  • Review of the 5 steps for APQP
    1. Planning
    2. Product design and development 
    3. Process design and development 
    4. Product and process validation 
    5. Ongoing production, use and post delivery service 
  • Rolls-Royce customer specific requirements 
  • PPAP disposition and disposition codes 
  • PPAP re-submission 
  • Records retention 
  • Rolls-Royce PPAP procedure overview
  • Rolls-Royce PPAP procedure handbook 5 steps:
    1. Identify the PPAP deliverables
    2. Plan the activities that will deliver customer approval
    3. Manage initial product approval
    4. Manage final production product approval
    5. PSW approval  
  • Use of the PPAP supplier submission preparation guide 
  • Submission date 
  • Submission level 
  • Quantity of parts 
  • Production Process Run
  • Process control surveillance 
  • Initial manufacturing performance studies 
  • PSW preparation and PPAP file review

Certification:  

Upon completion of the course you will receive an Industry Forum certificate of attendance.


Why choose Industry Forum:  

Industry Forum helps major global manufacturers understand, optimise and improve both manufacturing capability and business performance.

An integrated team of consultants and practitioners – all seasoned expert engineers with multi-sector manufacturing experience – Industry Forum brings together a world-class combination of improvement competency, insight, process and best practice.

Spanning automotive, aerospace, consumer appliance, electronics and food sectors, for over 20 years Industry Forum has planned and delivered some of the world’s most consistent and successful transformations for business-critical manufacturing operations.

Our trainers are expert practitioners with hands-on industrial experience and highly developed communication skills.

They have a wealth of technical expertise and often provide on-site advice and coaching. During every course we will encourage collaboration and sharing of practical experiences, ensuring learning can be put into context and empowering delegates to apply their new skills successfully in their workplace as well as making sustainable improvements.


Further information